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Blow Molding Machine

LXR-14-40

Bottle Volume ≤500ml
Production Capacity(BPH) 28000
Cavity 14
Application fields:
It is applicable to bottled drinking water, carbonated drinks, fruit juice, edible oil bottles and other industries.

1.High-efficient preform supply system​
2.Servo preform-divided system​
3.Intelligent heating system​
4.Traditional mold-clamping system ​
5.Auto lubrication system​
6.HMI operation system​​
7.Chilled/cooling water recycle system​
8.Standardize spare parts and quality electric components​

1.High-efficient preform supply system:

Fully-automatic preform-unscrambled and preform-loading structure, which not only achieve faster and high-efficient preform-unscrambled and preform-loading, but also improving the stability of the whole machine running process. There is a sensor installed in the preform down-track, when the preform track lack of preform, the preform will be delivered into the preform-unscrambled system from the hopper automatically. And the one-way preform-inserted design can solve the preform-blocked and preform abrasion problem.

 

2.Servo preform-divided system:

Preform are divided equidistance by servo motor. The stroke and speed of servo motor are easy adjusted through the HMI. All complicated process are done by digitization, safe, fast and accurate. Compare with the traditional server-ways preform-divided, cylinder type preform-divided etc, the servo motor control one-way preform-divided, speed is more faster and position is more accurate.

 

3.Intelligent heating system:

Preform are heated by infrared lamps which make the preform stretching more equably and higher transparency. With the help of imported reflective mirror aluminum plate, the heat energy of lamps are took full advantage of; heating time is shorter ; lower power consumption and improving the production capacity. The temperature of each lamp of every layer can be adjusted up and down, forward and backward individuality according to different preforms. Intelligent ventilation system keeps the oven temperature inside constantly.

 

4.Servo mold-clamping system:

The mold-clamping system is drove by servo motor and mechanical connecting rods. The molds and bottom mold are clamped synchronously through servo motor. High-pressure mold-locked by the high-pressure pressurized plates behind the mold framework which can reduce visibility of the bottle clamping line effectively and ensure the bottle quality. Drawer type mold structure design, easy mold exchange, skillful engineer can finish the mold exchange in half an hour.

                          

5.HMI operation system:

Our blow molders are high intelligence, easy operation. Chinese-English language color touch screen, with perfect monitoring sense setting, troubleshooting display, auto calculating report, memory store etc. function. You can control the machine production situation all the time. 

 

6.Standardize spare parts and quality electric components:

Most of our spare parts meet the international production standard. The standard parts are produced in bulk in our CNC machining center and put into use after strictly inspection by our QC department. These high quality standardize parts ensure the stability and reliably of our machines and reduce the maintenance cost. Our motors, PLC, cylinder, solenoid valves, electric parts and blowing valves etc key components are quality China and international famous brands.

 





Item

LXR-14

Main machine

Maximum bottle capacity

1.5 L

Maximum bottle diameter

Φ95mm

Maximum bottle height

<330mm

Maximum preform height

<150mm

Maximum inner bottle neck diameter

 Φ30mm

Bottle stroke

40mm

Maximum output   rate(bph)

 

28000 ( 18g /0.5l   round water bottle)

Number of cavity

14-cavity

Number of preform base

280 pcs

Number of heating lamp box

16 group

Layer of heating lamps

8 layer

Voltage

220/380V

Frequency

50Hz

Service power

50-120kw/h

Installation power

380kw

Air source

 

High pressure

3.5Mpa

High pressure air consumption

10m3/mindepends on the machine speed and bottle capacity

Chilled water

Water   temperature≤18)

Pressure

0.5Mpa

Flux

8m3/h

Cooling water

(Water temperature≤30)

Pressure

0.5Mpa

Flux

12m3/h

Weight

Main machine

 Around 15T

Heating   system

Around 5T

Preform   unscrambler

Around 2.2T

Preform lifting system

Around 0.7 T

Dimension

Main machine(L×W×H)

4.5m×2.9m×3.5m

Heating   system(L×W×H)

6.9m×1.8m×2.3m

Preform   unscrambler(L×W×H)

5.7m×1.3m×3.7m

Preform lifting system(L×W×H)

5.4m×1.4m×4.2m


No.

Name

Brand

Origin

Electric/control   component

1

PLC

SIEMENS

German

2

Human-machine   interface

SIEMENS

German

3

Servo   motor

B&W

Austrian

4

Servo driver

5

Asynchronous   Motors

SEW

German

5

Inverter

DANFOSS

Danish

6

Contactors

TE

France

7

Pushbuttons

8

Air   switches

9

Detection   Switches

SICK

German

10

Switching   Power Supplies

PHOENIX

UK

11

Heating   Modules

SEMIKRON

German

12

Magnetic   Switches

FESTO

German

Valves / Guide rail

1

Pre-blowing   valve

NORGREN

UK

2

PX   Middle Blowing Valve

3

2nd   blowing valve

4

AR1 First   Recovery

5

AR2   Secondary Recovery

6

Exhaust   valve

7

Pressure   boosting

locking   action valve

8

Cylinder   Control Valve

FESTO

German

9

Cylinder   series